ZH200G Special Cartoning Machine
The ZH200G Special Cartoning Machine is an automatic cartoning machine designed for special carton structures that are difficult to handle with standard cartoning machines. It is mainly suitable for lock-bottom cartons, self-locking bottom cartons, long cartons, and other carton formats that require a more specific carton opening and loading structure.
Unlike the ZH200 standard cartoning machine, which is positioned for common glue sealing and tuck-in cartons, the ZH200G focuses on carton structures that are not suitable for standard carton handling. It is selected when the carton format itself becomes the main challenge, rather than when the buyer simply needs a general-purpose cartoning machine.
The ZH200G can complete carton feeding, carton opening, product feeding, product loading, carton closing, and carton output according to the configured carton style. Its key value is stable handling of special cartons, especially cartons such as lock-bottom cartons or long cartons where carton forming, opening, or loading may be more difficult than standard folding cartons.
This model is not mainly positioned for high-speed standard carton packaging. If the carton is a common glue sealing or tuck-in carton and speed or general compatibility is the main requirement, ZH200 is usually the first model to consider. If the carton is small and relatively standard, ZH100 may be more suitable. If the production line requires frequent format changeover, ZH200A / ZH300A should be considered.
The ZH200G is suitable for buyers whose carton design requires special attention. For special cartons, carton structure, carton stiffness, pre-folding effect, carton bottom design, carton length, carton opening direction, and product loading method must be confirmed before machine selection.
Before requesting a quotation, buyers should provide carton samples, carton drawings, carton length, width, height, bottom structure, closing method, carton material, product size, product shape, product loading direction, required speed, and product videos.
Best fit: ZH200G is best suited for special carton formats such as lock-bottom cartons and long cartons, where stable carton opening and product loading are more important than maximum cartoning speed.
The ZH200G is designed for carton formats that may not run smoothly on a standard cartoning machine. These include lock-bottom cartons, self-locking bottom cartons, long cartons, and other carton structures that require special opening or forming support.
Lock-bottom cartons and self-locking bottom cartons require special attention during carton opening and forming. The bottom structure must open and lock correctly before product loading. If the carton is not formed properly, product loading and carton closing may fail.
The ZH200G can also be considered for long carton formats. Long cartons may create challenges in carton magazine feeding, carton opening, product loading, and carton transfer because the carton length affects stability and movement.
The ZH200G is positioned with a single-suction carton opening structure for suitable special carton applications. This structure should be evaluated according to carton style, carton material, carton opening direction, and actual carton sample performance.
Special cartons often require more careful product loading because the carton structure may be less forgiving than standard cartons. The product must be fed into the carton smoothly without pushing the carton out of shape.
This section can show the ZH200G Special Cartoning Machine handling lock-bottom cartons, long cartons, or other special carton formats.
Through the video, buyers should focus on carton opening stability, carton forming quality, product loading accuracy, carton closing condition, and carton output stability.
For ZH200G, the most important viewing point is not maximum speed. Buyers should observe whether the special carton opens correctly, whether the carton bottom forms properly, and whether the carton remains stable during product loading.
If the carton is a long carton, the video should show whether the carton stays aligned during feeding, opening, loading, and output. If the carton is a lock-bottom carton, the video should show whether the bottom structure forms reliably before product loading.
If the machine is connected with upstream equipment, buyers should also check whether the product feeding rhythm matches the carton handling process. For special carton applications, product and carton coordination is especially important.
| Model | ZH100 | ZH120 | ZH200 | ZH200G | ZH200A | ZH200L | ZH300 | ZH300A |
|---|---|---|---|---|---|---|---|---|
| Packing speed | 30-70 cartons/min | 80-120 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 20-50 cartons/min | 30-70 cartons/min |
| Carton size range | L 65-150mm | L 140-250mm | L 120-250mm | L 120-250mm | L 120-250mm | L 150-250mm | L 150-300mm | L 150-300mm |
| W 25-110mm | W 25-120mm | W 45-180mm | W 45-180mm | W 45-180mm | W 90-150mm | W 45-240mm | W 100-240mm | |
| H 15-60mm | H 60-100mm | H 30-100mm | H 30-100mm | H 30-100mm | H 30-90mm | H 30-100mm | H 45-100mm | |
| Servo control | 9 | 10 | 8 | 7 | 17 | 3 | 8 | 17 |
| General power | 9.5KW | 9.5KW | 9.5KW | 8.75KW | 9.5KW | 9.5KW | 9.5KW | 9.5KW |
| Machine weight | 950kg | 1100kg | 900kg | 850kg | 950kg | 950kg | 950kg | 1100kg |
| Machine size | 4250x1715x1700mm | 4525x1960x1840mm | 4263x1715x1900mm | 4290x1715x1700mm | 4290x1715x1700mm | 4290x1715x1900mm | 4452x1810x1915mm | 4290x1715x1900mm |
| Machine body | Carbon steel | Carbon steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel |
| Power supply | 380V/3PH/50Hz | |||||||
| Type of carton | Optional models for glue flap carton or tuck-in flap carton | |||||||
| View machine | View machine | View machine | View machine | View machine | View machine | View machine | ||
The ZH200G can be used in packaging lines where special carton structures require stable carton opening and loading. It can work as a standalone cartoning machine or as part of a complete automatic packaging line.
Lock-Bottom Carton Packaging Line
A typical line can be configured as:
Product conveyor → ZH200G special cartoning machine → Carton closing → Carton output conveyor
This solution is suitable when products need to be loaded into lock-bottom or self-locking bottom cartons. The carton bottom structure should be confirmed with samples before final machine configuration.
Long Product Cartoning Line
A typical line can be configured as:
Product feeding / arranging system → ZH200G special cartoning machine → Carton output
This solution is suitable for long products or long carton formats where carton alignment and stable loading are important.
Flow Wrapping Machine + ZH200G Cartoning
A typical line can be configured as:
Flow wrapping machine → Product conveyor → ZH200G special cartoning machine → Checkweigher / Labeling
This solution is suitable when wrapped products need to be loaded into special cartons after primary packaging. Product orientation and carton loading direction should be confirmed.
ZH200G Cartoning + Case Packing Line
A typical line can be configured as:
ZH200G special cartoning machine → Case packer → Case sealer → Palletizing
This solution is suitable when finished special cartons need to be packed into shipping cases after cartoning.
Soontrue Group can configure the full line according to product type, carton structure, carton size, feeding method, target speed, and factory layout.
Soontrue provides automated biscuit packaging solutions for biscuits, crackers, wafers, and other baked snack products.
The solution is designed according to biscuit shape, size, thickness, product arrangement, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, stacking, counting, flow wrapping, cartoning, case packing, and palletizing.
Soontrue provides automated bread packaging solutions for toast, sliced bread, buns, soft bread, and other bakery products.
The solution is designed according to bread shape, size, softness, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, flow wrapping, bagging, cartoning, case packing, and palletizing.
Soontrue provides automated cupcake packaging solutions for cupcakes, muffins, mini cakes, and other individual bakery products.
The solution is designed according to cupcake characteristics, including product size, shape, softness, topping condition, packaging requirements, production speed, and downstream automation needs. Depending on the application, the packaging process can include product feeding, positioning, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated cake packaging solutions for cakes, sponge cakes, cream cakes, cupcakes, and other delicate bakery products.
The solution is designed according to cake characteristics, including product size, shape, softness, surface condition, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include gentle product feeding, alignment, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated cake packaging solutions for cakes, sponge cakes, cream cakes, cupcakes, and other delicate bakery products.
The solution is designed according to cake characteristics, including product size, shape, softness, surface condition, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include gentle product feeding, alignment, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated frozen food packaging solutions for frozen dumplings, frozen meals, frozen snacks, frozen vegetables, frozen seafood, and other frozen products.
The solution is designed according to frozen product characteristics, including product shape, size, temperature condition, handling requirements, production speed, packaging format, and downstream automation needs. Depending on the application, the packaging process can include product feeding, weighing, counting, bagging, sealing, cartoning, case packing, and end-of-line automation.
Soontrue provides automated frozen dumpling packaging solutions for frozen dumplings and other shaped frozen food products.
The solution is designed according to dumpling characteristics, including dumpling shape, size, weight, production capacity, feeding method, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include dumpling feeding, alignment, counting, weighing, bagging, sealing, cartoning, case packing, and palletizing.
Soontrue provides automated snack food packaging solutions for chips, puffed snacks, nuts, dried fruits, roasted snacks, and other snack products.
The solution is designed according to snack product characteristics, including product shape, size, fragility, flowability, packaging weight, production speed, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, weighing, filling, bagging, sealing, cartoning, case packing, and palletizing.
Soontrue provides automated chocolate packaging solutions for chocolate bars, pralines, chocolate snacks, chocolate candies, and other confectionery products.
The solution is designed according to chocolate product characteristics, including product shape, size, surface condition, temperature sensitivity, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, wrapping, pouch packaging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated noodle packaging solutions for instant noodles, noodle blocks, dried noodles, and other noodle-based products.
The solution is designed according to noodle characteristics, including product shape, block size, weight, product arrangement, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include noodle feeding, alignment, wrapping, multi-pack grouping, cartoning, case packing, and end-of-line automation.
Soontrue provides automated packaging solutions for daily necessities including tissues, wet wipes, disposable products, household items, and other consumer goods.
Daily necessity products usually involve high-volume production, multiple package sizes, and frequent distribution requirements. Compared with products that are simply filled into containers, many household goods require careful arrangement, counting, grouping, wrapping, and secondary packaging to achieve consistent retail presentation.
Products such as tissues, wipes, disposable tableware, and household consumables may vary significantly in shape, softness, compression ability, and packaging requirements. Some products need gentle handling to maintain appearance, while others require high-speed grouping and case packing for large-scale distribution.
Soontrue configures daily necessities packaging solutions according to product structure, production speed, package format, retail requirements, and logistics needs. The solution can include product feeding, automatic arrangement, counting, wrapping, bagging, cartoning, case packing, and palletizing.
Hardware components such as screws, bolts, nuts, washers, fasteners, and fittings are usually small in size but demanding in packaging accuracy.
Unlike products packed by volume or liquid filling, hardware parts are often sold according to quantity. A bag containing 100 screws, 50 bolts, or a specific combination of components requires accurate counting before packaging. Manual counting is time-consuming and difficult to maintain when production volume increases or when multiple SKUs need to be handled.
Soontrue hardware packaging solutions are designed for automatic feeding, counting, weighing, bagging, sealing, cartoning, case packing, and palletizing of industrial components.
The packaging process can be configured according to part size, shape, weight, surface condition, package quantity, sales channel, and production requirements.
Soontrue provides automated electronic components packaging solutions for connectors, terminals, sensors, switches, small electrical parts, and electronic accessories.
Electronic components usually have strict requirements for quantity accuracy, product protection, and packaging consistency. Compared with general industrial parts, many electronic components are smaller, more precise, and more sensitive to handling conditions.
The packaging process needs to consider factors such as component size, surface protection, static sensitivity, quantity control, and customer supply requirements. Small connectors and terminals are often supplied in fixed quantities, while electronic accessories may require organized packaging for assembly or distribution.
Soontrue configures electronic components packaging solutions according to component characteristics, packaging specifications, production volume, and downstream requirements. The solution can include automatic feeding, sorting, counting, weighing, bagging, pouch packaging, cartoning, case packing, and palletizing.
Soontrue provides automated packaging solutions for disposable products including disposable tableware, food containers, gloves, hygiene products, hotel supplies, and other single-use products.
Disposable products are usually manufactured in large quantities and require efficient counting, stacking, grouping, and packaging before distribution. Compared with traditional consumer goods, many disposable items have irregular shapes, lightweight structures, or flexible materials, making stable product handling an important part of the packaging process.
Products such as disposable cups, plates, cutlery, gloves, and containers often need automatic arrangement and quantity control before entering the final package. For high-volume production, manual counting and packing can become inefficient and difficult to maintain consistent quality.
Soontrue configures disposable products packaging solutions according to product shape, material, package quantity, production speed, and logistics requirements. The solution can include automatic feeding, stacking, counting, wrapping, bagging, cartoning, case packing, and palletizing.
Soontrue provides automated tissue paper packaging solutions for facial tissue, toilet paper, paper towels, napkins, and other household paper products.
Tissue products are lightweight but require highly organized packaging processes. Unlike rigid products, paper products can be compressed, folded, stacked, or easily deformed if handled incorrectly. Stable product arrangement and controlled packaging pressure are important to maintain package appearance and consumer experience.
Modern tissue production often involves high-speed converting and packaging operations. After folding, cutting, or stacking, products need to be grouped, wrapped, bagged, cartoned, or packed into cases according to different market requirements.
Soontrue configures tissue paper packaging solutions according to product type, package format, production speed, and distribution requirements. The solution can include product feeding, stacking, counting, compression, wrapping, bagging, cartoning, case packing, and palletizing.
Many finished packages cannot be loaded into a shipping case one at a time efficiently.
Bags, pouches, cartons, trays, and wrapped products may first need to be counted, turned, arranged into rows, and formed into one or several complete layers. The prepared layer is then transferred into the corrugated case while maintaining the required arrangement.
A layer-forming case packing solution is designed for applications where every shipping case follows a defined row-and-layer pattern.
Compared with random or individual robotic loading, layer formation prepares a complete product group before case loading. This can provide an efficient packing process for stable products, repeatable case patterns, and continuous production.
The final system can include product accumulation, orientation, counting, row formation, layer stacking, case erecting, case loading, case closure, inspection, palletizing, and line control.
Soontrue packaging machines support various flexible packaging formats to meet different product shapes, sizes and production requirements. From standard pillow bags to customized bag options, we provide reliable packaging solutions for diverse applications.
The ZH200G is used for automatic cartoning of special carton formats, especially lock-bottom cartons, self-locking bottom cartons, and long cartons.
Choose ZH200G when your carton structure is special and cannot be handled reliably by a standard cartoning machine. It is especially suitable for lock-bottom or long carton applications.
ZH200 is a standard model for common glue sealing and tuck-in cartons. ZH200G is designed for special carton formats such as lock-bottom cartons and long cartons.
ZH200G is not mainly positioned as a high-speed model. It is selected for special carton handling and stable operation when carton structure is more important than maximum speed.
A lock-bottom carton has a bottom structure that locks or forms during opening. This carton type requires reliable bottom forming before product loading.
Yes. ZH200G can be considered for long carton applications. The final suitability depends on carton size, carton material, product length, feeding direction, and loading method.
It may be configured according to project needs, but for common glue sealing or tuck-in cartons, ZH200 is usually the standard model to consider.
Yes. ZH200G can connect with a flow wrapping machine when wrapped products need to be loaded into special cartons. Product orientation, spacing, and carton loading direction should be confirmed.
Please fill in the necessary information in the table below and click the send button. After confirming the content, the responsible person will reply.
