ZH100 Cartoning Machine
The ZH100 Cartoning Machine is a compact automatic cartoning machine designed for smaller carton sizes, especially small tuck-in cartons. It is suitable for buyers who need a practical and cost-effective cartoning solution for small carton packaging without using a larger or more complex cartoning machine platform.
Unlike the ZH200 standard cartoning machine, which is positioned for common glue sealing and tuck-in cartons across a wider application range, the ZH100 focuses on smaller carton formats. It is a better choice when the carton size is compact, the carton structure is relatively standard, and the buyer wants a stable cartoning machine for small product packaging.
The ZH100 can open folded cartons, feed products, load products into cartons, and complete carton closing according to the configured carton style. It is mainly suitable for small-size carton packaging applications where the product can be arranged and fed into the carton in a stable way.
This model is especially suitable for small tuck-in carton applications. For tuck-in cartons, the carton tongue length, folding line quality, carton stiffness, and pre-folding effect are important. If the carton is too soft, too hard, or poorly pre-folded, carton opening and closing stability may be affected.
The ZH100 should not be positioned as a high-speed tissue cartoning machine or a special carton machine. For tissue products with suitable continuous infeed, ZH120 may be more appropriate. For lock-bottom cartons or long cartons, ZH200G should be considered. For multiple carton sizes and frequent changeover, ZH200A / ZH300A may be more suitable.
Before requesting a quotation, buyers should provide carton length, width, height, carton material, carton closing method, carton samples, product size, product shape, product arrangement, target speed, and whether the machine will work as a single unit or connect with upstream and downstream packaging equipment.
Best fit: ZH100 is best suited for small carton packaging, especially small tuck-in cartons, where the buyer needs a compact and cost-effective automatic cartoning machine.
The ZH100 is designed for smaller carton sizes. It is suitable when the carton is too small to require a larger cartoning machine platform, and when the buyer wants a practical solution for compact carton packaging.
The ZH100 is especially suitable for small tuck-in carton applications. Tuck-in cartons close by inserting the carton flap or tongue instead of using hot melt glue.
The ZH100 is positioned as a cost-effective cartoning solution for small carton applications. It is suitable when the buyer does not need servo automatic adjustment, large carton capability, special carton handling, or vertical filling for loose products.
The machine can complete the main cartoning process: carton opening, product feeding, product loading, and carton closing. The exact configuration depends on carton style, product format, feeding method, and required closing method.
Depending on the project, auxiliary functions such as coding, date printing, steel stamping, leaflet insertion, detection, or other functions can be considered.
Through the video, buyers should check carton opening stability, infeed rhythm, continuous push-rod feeding, product loading accuracy, carton closing quality, and carton output stability.
For ZH100, the key viewing point is whether the can enter the carton smoothly through the infeed system. Buyers should observe whether the product stays aligned before loading, whether it deforms during pushing, and whether the carton closes cleanly after product insertion.
| Model | ZH100 | ZH120 | ZH200 | ZH200G | ZH200A | ZH200L | ZH300 | ZH300A |
|---|---|---|---|---|---|---|---|---|
| Packing speed | 30-70 cartons/min | 80-120 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 20-50 cartons/min | 30-70 cartons/min |
| Carton size range | L 65-150mm | L 140-250mm | L 120-250mm | L 120-250mm | L 120-250mm | L 150-250mm | L 150-300mm | L 150-300mm |
| W 25-110mm | W 25-120mm | W 45-180mm | W 45-180mm | W 45-180mm | W 90-150mm | W 45-240mm | W 100-240mm | |
| H 15-60mm | H 60-100mm | H 30-100mm | H 30-100mm | H 30-100mm | H 30-90mm | H 30-100mm | H 45-100mm | |
| Servo control | 9 | 10 | 8 | 7 | 17 | 3 | 8 | 17 |
| General power | 9.5KW | 9.5KW | 9.5KW | 8.75KW | 9.5KW | 9.5KW | 9.5KW | 9.5KW |
| Machine weight | 950kg | 1100kg | 900kg | 850kg | 950kg | 950kg | 950kg | 1100kg |
| Machine size | 4250x1715x1700mm | 4525x1960x1840mm | 4263x1715x1900mm | 4290x1715x1700mm | 4290x1715x1700mm | 4290x1715x1900mm | 4452x1810x1915mm | 4290x1715x1900mm |
| Machine body | Carbon steel | Carbon steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel |
| Power supply | 380V/3PH/50Hz | |||||||
| Type of carton | Optional models for glue flap carton or tuck-in flap carton | |||||||
| View machine | View machine | View machine | View machine | View machine | View machine | View machine | ||
The ZH100 can be used as a compact cartoning unit in automatic packaging lines for small products and small cartons. It can work as a standalone machine or connect with upstream and downstream equipment according to the production layout.
Small Product Cartoning Line
A typical line can be configured as:
Product conveyor → ZH100 cartoning machine → Carton output conveyor
This solution is suitable when small products are already arranged and only need to be loaded into small cartons automatically.
Flow Wrapping Machine + ZH100 Cartoning Machine
A typical line can be configured as:
Flow wrapping machine → Product conveyor → ZH100 cartoning machine → Checkweigher / Labeling
This solution is suitable when wrapped products need to be loaded into small cartons after primary packaging. The product should arrive in a stable position before entering the cartoning machine.
Counting or Grouping + ZH100 Cartoning
A typical line can be configured as:
Product counting / grouping → ZH100 cartoning machine → Carton closing
This solution is suitable when multiple small items need to be counted or grouped before being loaded into cartons.
ZH100 Cartoning + Case Packing Line
A typical line can be configured as:
ZH100 cartoning machine → Case packer → Case sealer → Palletizing
This solution is suitable when small cartons need to be packed into larger shipping cases after cartoning.
Soontrue Group can configure the full line according to product type, carton size, feeding method, cartoning speed, and factory layout.
Soontrue provides automated biscuit packaging solutions for biscuits, crackers, wafers, and other baked snack products.
The solution is designed according to biscuit shape, size, thickness, product arrangement, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, stacking, counting, flow wrapping, cartoning, case packing, and palletizing.
Soontrue provides automated bread packaging solutions for toast, sliced bread, buns, soft bread, and other bakery products.
The solution is designed according to bread shape, size, softness, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, flow wrapping, bagging, cartoning, case packing, and palletizing.
Soontrue provides automated cupcake packaging solutions for cupcakes, muffins, mini cakes, and other individual bakery products.
The solution is designed according to cupcake characteristics, including product size, shape, softness, topping condition, packaging requirements, production speed, and downstream automation needs. Depending on the application, the packaging process can include product feeding, positioning, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated cake packaging solutions for cakes, sponge cakes, cream cakes, cupcakes, and other delicate bakery products.
The solution is designed according to cake characteristics, including product size, shape, softness, surface condition, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include gentle product feeding, alignment, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated cake packaging solutions for cakes, sponge cakes, cream cakes, cupcakes, and other delicate bakery products.
The solution is designed according to cake characteristics, including product size, shape, softness, surface condition, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include gentle product feeding, alignment, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated frozen food packaging solutions for frozen dumplings, frozen meals, frozen snacks, frozen vegetables, frozen seafood, and other frozen products.
The solution is designed according to frozen product characteristics, including product shape, size, temperature condition, handling requirements, production speed, packaging format, and downstream automation needs. Depending on the application, the packaging process can include product feeding, weighing, counting, bagging, sealing, cartoning, case packing, and end-of-line automation.
Soontrue provides automated frozen dumpling packaging solutions for frozen dumplings and other shaped frozen food products.
The solution is designed according to dumpling characteristics, including dumpling shape, size, weight, production capacity, feeding method, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include dumpling feeding, alignment, counting, weighing, bagging, sealing, cartoning, case packing, and palletizing.
Soontrue provides automated snack food packaging solutions for chips, puffed snacks, nuts, dried fruits, roasted snacks, and other snack products.
The solution is designed according to snack product characteristics, including product shape, size, fragility, flowability, packaging weight, production speed, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, weighing, filling, bagging, sealing, cartoning, case packing, and palletizing.
Soontrue provides automated chocolate packaging solutions for chocolate bars, pralines, chocolate snacks, chocolate candies, and other confectionery products.
The solution is designed according to chocolate product characteristics, including product shape, size, surface condition, temperature sensitivity, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, wrapping, pouch packaging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated noodle packaging solutions for instant noodles, noodle blocks, dried noodles, and other noodle-based products.
The solution is designed according to noodle characteristics, including product shape, block size, weight, product arrangement, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include noodle feeding, alignment, wrapping, multi-pack grouping, cartoning, case packing, and end-of-line automation.
Soontrue provides automated packaging solutions for daily necessities including tissues, wet wipes, disposable products, household items, and other consumer goods.
Daily necessity products usually involve high-volume production, multiple package sizes, and frequent distribution requirements. Compared with products that are simply filled into containers, many household goods require careful arrangement, counting, grouping, wrapping, and secondary packaging to achieve consistent retail presentation.
Products such as tissues, wipes, disposable tableware, and household consumables may vary significantly in shape, softness, compression ability, and packaging requirements. Some products need gentle handling to maintain appearance, while others require high-speed grouping and case packing for large-scale distribution.
Soontrue configures daily necessities packaging solutions according to product structure, production speed, package format, retail requirements, and logistics needs. The solution can include product feeding, automatic arrangement, counting, wrapping, bagging, cartoning, case packing, and palletizing.
Hardware components such as screws, bolts, nuts, washers, fasteners, and fittings are usually small in size but demanding in packaging accuracy.
Unlike products packed by volume or liquid filling, hardware parts are often sold according to quantity. A bag containing 100 screws, 50 bolts, or a specific combination of components requires accurate counting before packaging. Manual counting is time-consuming and difficult to maintain when production volume increases or when multiple SKUs need to be handled.
Soontrue hardware packaging solutions are designed for automatic feeding, counting, weighing, bagging, sealing, cartoning, case packing, and palletizing of industrial components.
The packaging process can be configured according to part size, shape, weight, surface condition, package quantity, sales channel, and production requirements.
Soontrue provides automated electronic components packaging solutions for connectors, terminals, sensors, switches, small electrical parts, and electronic accessories.
Electronic components usually have strict requirements for quantity accuracy, product protection, and packaging consistency. Compared with general industrial parts, many electronic components are smaller, more precise, and more sensitive to handling conditions.
The packaging process needs to consider factors such as component size, surface protection, static sensitivity, quantity control, and customer supply requirements. Small connectors and terminals are often supplied in fixed quantities, while electronic accessories may require organized packaging for assembly or distribution.
Soontrue configures electronic components packaging solutions according to component characteristics, packaging specifications, production volume, and downstream requirements. The solution can include automatic feeding, sorting, counting, weighing, bagging, pouch packaging, cartoning, case packing, and palletizing.
Soontrue provides automated packaging solutions for disposable products including disposable tableware, food containers, gloves, hygiene products, hotel supplies, and other single-use products.
Disposable products are usually manufactured in large quantities and require efficient counting, stacking, grouping, and packaging before distribution. Compared with traditional consumer goods, many disposable items have irregular shapes, lightweight structures, or flexible materials, making stable product handling an important part of the packaging process.
Products such as disposable cups, plates, cutlery, gloves, and containers often need automatic arrangement and quantity control before entering the final package. For high-volume production, manual counting and packing can become inefficient and difficult to maintain consistent quality.
Soontrue configures disposable products packaging solutions according to product shape, material, package quantity, production speed, and logistics requirements. The solution can include automatic feeding, stacking, counting, wrapping, bagging, cartoning, case packing, and palletizing.
Soontrue provides automated tissue paper packaging solutions for facial tissue, toilet paper, paper towels, napkins, and other household paper products.
Tissue products are lightweight but require highly organized packaging processes. Unlike rigid products, paper products can be compressed, folded, stacked, or easily deformed if handled incorrectly. Stable product arrangement and controlled packaging pressure are important to maintain package appearance and consumer experience.
Modern tissue production often involves high-speed converting and packaging operations. After folding, cutting, or stacking, products need to be grouped, wrapped, bagged, cartoned, or packed into cases according to different market requirements.
Soontrue configures tissue paper packaging solutions according to product type, package format, production speed, and distribution requirements. The solution can include product feeding, stacking, counting, compression, wrapping, bagging, cartoning, case packing, and palletizing.
The ZH100 is used for automatic cartoning of small products and small cartons, especially small tuck-in carton applications.
Choose ZH100 when your carton size is small, the carton structure is relatively standard, and you need a compact and cost-effective cartoning machine.
Yes. ZH100 is especially suitable for small tuck-in carton applications. The carton tongue length, folding line quality, and carton stiffness should be confirmed before final selection.
ZH100 is mainly positioned for small carton applications, especially small tuck-in cartons. If your carton requires glue sealing, the final configuration should be confirmed according to carton samples and sealing requirements. For common glue sealing and tuck-in cartons, ZH200 may also be considered.
ZH100 is more suitable for smaller cartons and cost-sensitive small-carton applications. ZH200 is the standard model for common glue sealing and tuck-in cartons across a wider carton range.
ZH120 is mainly used for tissue cartoning and suitable continuous infeed applications. ZH100 is not a tissue-specific model; it is positioned for small carton packaging.
ZH200G is suitable for special carton structures such as lock-bottom cartons or long cartons. ZH100 is better for small standard cartons, especially small tuck-in cartons.
Yes. ZH100 can connect with a flow wrapping machine when wrapped products need to be loaded into small cartons. Product spacing, orientation, and feeding stability should be confirmed.
It may handle suitable carton sizes within its adjustment range, but if the buyer has many carton specifications and frequent changeover, ZH200A / ZH300A servo adjustable cartoning machine may be more suitable.
Please provide carton length, width, height, carton material, carton samples, carton drawing, carton closing method, carton tongue length for tuck-in cartons, and whether the carton has special structures.
Carton stiffness, carton pre-folding quality, carton tongue length, product feeding accuracy, carton opening stability, product loading position, and carton closing method all affect cartoning stability.
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