ZH200A / ZH300A Servo Adjustable Cartoning Machine
The ZH200A / ZH300A Servo Adjustable Cartoning Machine is an automatic cartoning machine series designed for manufacturers who run multiple carton sizes, multiple SKUs, and frequent product changeovers. Compared with a standard cartoning machine, this series focuses on reducing manual adjustment work and improving changeover efficiency through servo adjustment.
This page covers both ZH200A and ZH300A because they share the same core value: servo adjustable cartoning for faster format changeover. The main difference between the two models should be confirmed according to carton size range, product size, loading format, and project configuration. In general, ZH200A is more suitable for smaller to medium carton ranges, while ZH300A is considered when the carton size range is larger.
Unlike the ZH200 standard cartoning machine, which is suitable for common glue sealing and tuck-in cartons with relatively stable specifications, the ZH200A / ZH300A series is more suitable when the buyer frequently changes carton sizes or product formats. It is designed for production environments where one machine may need to handle several carton specifications over time.
This series can complete carton feeding, carton opening, product feeding, product loading, carton closing, and carton output. According to the carton style and project configuration, it can be used for suitable glue sealing cartons, tuck-in cartons, or other carton formats confirmed by sample testing.
The ZH200A / ZH300A should not be positioned as a special carton machine for lock-bottom or long cartons. For lock-bottom cartons, self-locking bottom cartons, or long carton formats, ZH200G should be considered. It should also not be positioned as a vertical cartoning machine for loose products; for bulk or loose products, ZH200L may be more suitable.
Before requesting a quotation, buyers should provide all carton sizes that need to be compatible, the number of SKUs, changeover frequency, carton samples, product samples, product feeding method, target speed for each format, upstream equipment, downstream equipment, and factory layout.
Best fit: ZH200A / ZH300A is best suited for automatic cartoning lines with multiple carton sizes, frequent SKU changes, and buyers who want faster changeover through servo adjustment.
The main advantage of the ZH200A / ZH300A series is servo adjustment. When a production line runs multiple carton sizes, manual adjustment can take time and may depend heavily on operator experience. Servo adjustment helps reduce repetitive manual setting work and supports faster changeover between different carton specifications.
The ZH200A / ZH300A series is suitable for buyers who need one cartoning machine to cover several carton specifications. Instead of selecting a standard machine for one stable carton size, this series is selected when carton compatibility and adjustment convenience are more important.
This series is suitable for production lines where product formats change frequently. Product changeover may involve different carton sizes, different product sizes, different product counts per carton, or different loading patterns.
For standard cartoning machines, changeover may require manual setting of guide rails, carton positions, product feeding parts, or closing-related components. In factories with frequent format changes, this can increase downtime and require skilled operators.
The ZH200A / ZH300A series can work as a standalone cartoning machine or connect with upstream and downstream packaging equipment.
This section can show the ZH200A / ZH300A Servo Adjustable Cartoning Machine running different carton sizes or switching between different product formats.
Through the video, buyers should check carton opening stability, product feeding rhythm, carton loading accuracy, carton closing quality, and carton output stability. For this series, buyers should also pay attention to the changeover process.
The key viewing point is not only whether the machine can run one carton size. Buyers should observe how the machine adjusts when switching from one carton format to another, how much manual operation is still required, and whether the adjustment process is clear and repeatable.
If the video shows servo adjustment, buyers should check which parts are adjusted automatically and which parts still require manual replacement or confirmation.
For multi-SKU production, the video should help buyers understand whether the machine is suitable for their real changeover frequency and product variety.
| Model | ZH100 | ZH120 | ZH200 | ZH200G | ZH200A | ZH200L | ZH300 | ZH300A |
|---|---|---|---|---|---|---|---|---|
| Packing speed | 30-70 cartons/min | 80-120 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 30-70 cartons/min | 20-50 cartons/min | 30-70 cartons/min |
| Carton size range | L 65-150mm | L 140-250mm | L 120-250mm | L 120-250mm | L 120-250mm | L 150-250mm | L 150-300mm | L 150-300mm |
| W 25-110mm | W 25-120mm | W 45-180mm | W 45-180mm | W 45-180mm | W 90-150mm | W 45-240mm | W 100-240mm | |
| H 15-60mm | H 60-100mm | H 30-100mm | H 30-100mm | H 30-100mm | H 30-90mm | H 30-100mm | H 45-100mm | |
| Servo control | 9 | 10 | 8 | 7 | 17 | 3 | 8 | 17 |
| General power | 9.5KW | 9.5KW | 9.5KW | 8.75KW | 9.5KW | 9.5KW | 9.5KW | 9.5KW |
| Machine weight | 950kg | 1100kg | 900kg | 850kg | 950kg | 950kg | 950kg | 1100kg |
| Machine size | 4250x1715x1700mm | 4525x1960x1840mm | 4263x1715x1900mm | 4290x1715x1700mm | 4290x1715x1700mm | 4290x1715x1900mm | 4452x1810x1915mm | 4290x1715x1900mm |
| Machine body | Carbon steel | Carbon steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel | Stainless steel |
| Power supply | 380V/3PH/50Hz | |||||||
| Type of carton | Optional models for glue flap carton or tuck-in flap carton | |||||||
| View machine | View machine | View machine | View machine | View machine | View machine | |||
The ZH200A / ZH300A series can be used in automatic packaging lines where one production line needs to handle multiple carton sizes or frequent product changeover.
Multi-SKU Cartoning Line
A typical line can be configured as:
Product feeding / arranging system → ZH200A / ZH300A servo adjustable cartoning machine → Carton output conveyor
This solution is suitable for manufacturers that run multiple product formats and need more efficient changeover between carton sizes.
Flow Wrapping Machine + Servo Adjustable Cartoning
A typical line can be configured as:
Flow wrapping machine → Product conveyor → ZH200A / ZH300A servo adjustable cartoning machine → Checkweigher / Labeling
This solution is suitable when wrapped products of different sizes need to be loaded into different carton formats after primary packaging.
Cartoning + Case Packing Line
A typical line can be configured as:
ZH200A / ZH300A cartoning machine → Case packer → Case sealer → Palletizing
This solution is suitable when finished cartons from different SKUs need to enter a downstream case packing system.
Frequent Changeover Packaging Line
A typical line can be configured as:
Product infeed → Servo adjustable cartoning → Coding / Detection → Carton output
This solution is suitable for factories where reducing changeover time is a major requirement.
Soontrue Group can configure the full line according to carton size range, product type, changeover frequency, carton closing method, required speed, and factory layout.
Soontrue provides automated biscuit packaging solutions for biscuits, crackers, wafers, and other baked snack products.
The solution is designed according to biscuit shape, size, thickness, product arrangement, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, stacking, counting, flow wrapping, cartoning, case packing, and palletizing.
Soontrue provides automated bread packaging solutions for toast, sliced bread, buns, soft bread, and other bakery products.
The solution is designed according to bread shape, size, softness, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, flow wrapping, bagging, cartoning, case packing, and palletizing.
Soontrue provides automated cupcake packaging solutions for cupcakes, muffins, mini cakes, and other individual bakery products.
The solution is designed according to cupcake characteristics, including product size, shape, softness, topping condition, packaging requirements, production speed, and downstream automation needs. Depending on the application, the packaging process can include product feeding, positioning, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated cake packaging solutions for cakes, sponge cakes, cream cakes, cupcakes, and other delicate bakery products.
The solution is designed according to cake characteristics, including product size, shape, softness, surface condition, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include gentle product feeding, alignment, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated cake packaging solutions for cakes, sponge cakes, cream cakes, cupcakes, and other delicate bakery products.
The solution is designed according to cake characteristics, including product size, shape, softness, surface condition, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include gentle product feeding, alignment, wrapping, bagging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated frozen food packaging solutions for frozen dumplings, frozen meals, frozen snacks, frozen vegetables, frozen seafood, and other frozen products.
The solution is designed according to frozen product characteristics, including product shape, size, temperature condition, handling requirements, production speed, packaging format, and downstream automation needs. Depending on the application, the packaging process can include product feeding, weighing, counting, bagging, sealing, cartoning, case packing, and end-of-line automation.
Soontrue provides automated frozen dumpling packaging solutions for frozen dumplings and other shaped frozen food products.
The solution is designed according to dumpling characteristics, including dumpling shape, size, weight, production capacity, feeding method, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include dumpling feeding, alignment, counting, weighing, bagging, sealing, cartoning, case packing, and palletizing.
Soontrue provides automated snack food packaging solutions for chips, puffed snacks, nuts, dried fruits, roasted snacks, and other snack products.
The solution is designed according to snack product characteristics, including product shape, size, fragility, flowability, packaging weight, production speed, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, weighing, filling, bagging, sealing, cartoning, case packing, and palletizing.
Soontrue provides automated chocolate packaging solutions for chocolate bars, pralines, chocolate snacks, chocolate candies, and other confectionery products.
The solution is designed according to chocolate product characteristics, including product shape, size, surface condition, temperature sensitivity, fragility, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include product feeding, alignment, wrapping, pouch packaging, cartoning, case packing, and end-of-line automation.
Soontrue provides automated noodle packaging solutions for instant noodles, noodle blocks, dried noodles, and other noodle-based products.
The solution is designed according to noodle characteristics, including product shape, block size, weight, product arrangement, production speed, packaging format, and downstream automation requirements. Depending on the application, the packaging process can include noodle feeding, alignment, wrapping, multi-pack grouping, cartoning, case packing, and end-of-line automation.
Soontrue provides automated packaging solutions for daily necessities including tissues, wet wipes, disposable products, household items, and other consumer goods.
Daily necessity products usually involve high-volume production, multiple package sizes, and frequent distribution requirements. Compared with products that are simply filled into containers, many household goods require careful arrangement, counting, grouping, wrapping, and secondary packaging to achieve consistent retail presentation.
Products such as tissues, wipes, disposable tableware, and household consumables may vary significantly in shape, softness, compression ability, and packaging requirements. Some products need gentle handling to maintain appearance, while others require high-speed grouping and case packing for large-scale distribution.
Soontrue configures daily necessities packaging solutions according to product structure, production speed, package format, retail requirements, and logistics needs. The solution can include product feeding, automatic arrangement, counting, wrapping, bagging, cartoning, case packing, and palletizing.
Hardware components such as screws, bolts, nuts, washers, fasteners, and fittings are usually small in size but demanding in packaging accuracy.
Unlike products packed by volume or liquid filling, hardware parts are often sold according to quantity. A bag containing 100 screws, 50 bolts, or a specific combination of components requires accurate counting before packaging. Manual counting is time-consuming and difficult to maintain when production volume increases or when multiple SKUs need to be handled.
Soontrue hardware packaging solutions are designed for automatic feeding, counting, weighing, bagging, sealing, cartoning, case packing, and palletizing of industrial components.
The packaging process can be configured according to part size, shape, weight, surface condition, package quantity, sales channel, and production requirements.
Soontrue provides automated electronic components packaging solutions for connectors, terminals, sensors, switches, small electrical parts, and electronic accessories.
Electronic components usually have strict requirements for quantity accuracy, product protection, and packaging consistency. Compared with general industrial parts, many electronic components are smaller, more precise, and more sensitive to handling conditions.
The packaging process needs to consider factors such as component size, surface protection, static sensitivity, quantity control, and customer supply requirements. Small connectors and terminals are often supplied in fixed quantities, while electronic accessories may require organized packaging for assembly or distribution.
Soontrue configures electronic components packaging solutions according to component characteristics, packaging specifications, production volume, and downstream requirements. The solution can include automatic feeding, sorting, counting, weighing, bagging, pouch packaging, cartoning, case packing, and palletizing.
Soontrue provides automated packaging solutions for disposable products including disposable tableware, food containers, gloves, hygiene products, hotel supplies, and other single-use products.
Disposable products are usually manufactured in large quantities and require efficient counting, stacking, grouping, and packaging before distribution. Compared with traditional consumer goods, many disposable items have irregular shapes, lightweight structures, or flexible materials, making stable product handling an important part of the packaging process.
Products such as disposable cups, plates, cutlery, gloves, and containers often need automatic arrangement and quantity control before entering the final package. For high-volume production, manual counting and packing can become inefficient and difficult to maintain consistent quality.
Soontrue configures disposable products packaging solutions according to product shape, material, package quantity, production speed, and logistics requirements. The solution can include automatic feeding, stacking, counting, wrapping, bagging, cartoning, case packing, and palletizing.
Soontrue provides automated tissue paper packaging solutions for facial tissue, toilet paper, paper towels, napkins, and other household paper products.
Tissue products are lightweight but require highly organized packaging processes. Unlike rigid products, paper products can be compressed, folded, stacked, or easily deformed if handled incorrectly. Stable product arrangement and controlled packaging pressure are important to maintain package appearance and consumer experience.
Modern tissue production often involves high-speed converting and packaging operations. After folding, cutting, or stacking, products need to be grouped, wrapped, bagged, cartoned, or packed into cases according to different market requirements.
Soontrue configures tissue paper packaging solutions according to product type, package format, production speed, and distribution requirements. The solution can include product feeding, stacking, counting, compression, wrapping, bagging, cartoning, case packing, and palletizing.
Many finished packages cannot be loaded into a shipping case one at a time efficiently.
Bags, pouches, cartons, trays, and wrapped products may first need to be counted, turned, arranged into rows, and formed into one or several complete layers. The prepared layer is then transferred into the corrugated case while maintaining the required arrangement.
A layer-forming case packing solution is designed for applications where every shipping case follows a defined row-and-layer pattern.
Compared with random or individual robotic loading, layer formation prepares a complete product group before case loading. This can provide an efficient packing process for stable products, repeatable case patterns, and continuous production.
The final system can include product accumulation, orientation, counting, row formation, layer stacking, case erecting, case loading, case closure, inspection, palletizing, and line control.
Soontrue packaging machines support various flexible packaging formats to meet different product shapes, sizes and production requirements. From standard pillow bags to customized bag options, we provide reliable packaging solutions for diverse applications.
It is used for automatic cartoning applications where the buyer needs to handle multiple carton sizes or frequent product changeover. The servo adjustable structure helps reduce manual adjustment work and improve changeover efficiency.
Choose ZH200A when the carton size range is smaller to medium and the main requirement is faster changeover between multiple carton formats. Choose ZH300A when the carton size range is larger or when the product and carton require a bigger machine platform while still needing servo adjustment and faster changeover.
ZH200 is a standard cartoning machine for common glue sealing and tuck-in cartons with relatively stable specifications. ZH200A / ZH300A is more suitable when the buyer runs multiple carton sizes and changes products frequently.
ZH200G is designed for special carton structures such as lock-bottom cartons and long cartons. ZH200A / ZH300A is designed for multiple carton sizes and faster changeover, not mainly for special carton structures.
Not always. Servo adjustment can reduce manual adjustment work, but some components, tooling, or product feeding parts may still need manual replacement or confirmation depending on the project configuration.
Yes, it can be configured for suitable glue sealing cartons. Glue position, glue length, carton surface, and glue system requirements should be confirmed with carton samples.
Yes, it can be configured for suitable tuck-in cartons. Carton tongue length, folding line quality, carton stiffness, and pre-folding effect should be confirmed.
Yes, this series is designed for applications with multiple carton sizes and frequent product changes. Buyers should provide a full SKU and carton size list before quotation.
Yes. It can connect with upstream flow wrapping machines or product conveyors when wrapped products need to be loaded into cartons.
Yes. Depending on the project, auxiliary functions such as leaflet insertion, coding, laser marking, steel stamping, detection, or rejection can be considered.
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